THIRD CLUTCH REPLACEMENT (Cont).
CLEANING AND INSPECTION
Dry cleaning solvent, P-D-680, is toxic and flammable. Always wear protective goggles and
gloves, and use only in a well-ventilated area. Avoid contact with skin, eyes, and clothes, and DO
NOT breathe vapors. DO NOT use near open flame or excessive heat. The solvents flash point is
100°F-138F (38°C-59C). If you become dizzy while using cleaning solvent, Immediately get fresh
air and medical help. If solvent contacts eves. Immediately wash your eves and get medical aid.
Clean metal parts, except clutch plates, with dry
Inspect metal parts for cracks, breaks, wear, and
other damage. Replace if damaged.
Measure thickness of one thick external tooth clutch
plate (5). Plate must measure no less than 0.1161
in. (2.9489 mm).
Measure thickness of other three external tooth
clutch plates (4). Plates must measure no less than
0.0993 in. (2.5222 mm).
Measure thickness of four clutch plates (3). Plates
must measure no less than 0.1347 in. (3.4214 mm).
Apply thin coat of hydraulic fluid to surface of all metal parts including clutch plates (3) and external tooth clutch plates
(4 and 5).
Install thick external tooth clutch plate (5) first, then install three external tooth clutch plates (4) and four clutch plates
(3) into transmission housing (6).
Install third clutch backing plate (2) and snapring (1) Place gap of snapring at top of transmission housing (6).
Measure clearance between snapring (1) and third clutch backing plate (2). Clearance must be 0.06-0.12 in. (1.52-
If clearance is not within specified limits, replace clutch plates (3) and external tooth clutch plates (4) until proper
clearance is obtained. Clearance closer to 0.06 in. (1.52 mm) is preferred.
Install fourth clutch (see paragraph 6-17).