TM-5-3805-254-34 Truck Dump 20-Ton 6x4 On-Off Highway 71 000 GVW IHC Model F-5070 (CCE) Manual

CHAPTER 1 INTRODUCTION - TM-5-3805-254-34_9
Section II. EQUIPMENT DESCRIPTION AND DATA
Section III. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
Section IV. GENERAL MAINTENANCE INSTRUCTIONS
CLEANING INSTRUCTIONS.
PRESERVATION OF PARTS
TAGGING PARTS
LINES AND PORTS - TM-5-3805-254-34_16
TUBES AND COMPRESSION FITTINGS
TRANSMISSION
WARNING - TM-5-3805-254-34_19
CHAPTER 2 TROUBLESHOOTING INSTRUCTIONS
TROUBLESHOOTING SYMPTOM INDEX - TM-5-3805-254-34_21
ENGINE ASSEMBLY
ENGINE OIL IN COOLANT OR COOLANT IN ENGINE OIL
ENGINE COMPRESSION BRAKE
COOLANT TEMPERATURE ABOVE NORMAL
VEHICLE CREEPS WITH TRANSMISSION IN NEUTRAL
TRANSMISSION SHIFTS ROUGHLY
TRANSMISSION SHIFTS WHEN SPEED OF VEHICLE IS TOO LOW
TRANSMISSION OIL THROWN FROM FILLER TUBE
CHAPTER 3 ENGINE MAINTENANCE
ENGINE REPLACEMENT
REMOVAL - TM-5-3805-254-34_32
REMOVAL-cont. - TM-5-3805-254-34_33
INSTALLATION - TM-5-3805-254-34_34
INSTALLATION-cont. - TM-5-3805-254-34_35
FOLLOW-ON TASKS - TM-5-3805-254-34_36
REMOVAL - TM-5-3805-254-34_37
INSTALLATION - TM-5-3805-254-34_38
INSTALLATION-cont. - TM-5-3805-254-34_39
FOLLOW-ON TASKS - TM-5-3805-254-34_40
ENGINE MOUNTS REPLACEMENT
REMOVAL - TM-5-3805-254-34_42
INSTALLATION - TM-5-3805-254-34_43
FOLLOW-ON TASKS - TM-5-3805-254-34_44
CHAPTER 4 COOLING SYSTEM MAINTENANCE
REMOVAL - TM-5-3805-254-34_46
REMOVAL-cont. - TM-5-3805-254-34_47
DISASSEMBLY - TM-5-3805-254-34_48
DISASSEMBLY-cont. - TM-5-3805-254-34_49
ASSEMBLY - TM-5-3805-254-34_50
ASSEMBLY-cont. - TM-5-3805-254-34_51
INSTALLATION - TM-5-3805-254-34_52
FOLLOW-ON TASKS-cont. - TM-5-3805-254-34_53
SHUTTERSTAT REPLACEMENT
FOLLOW-ON TASKS - TM-5-3805-254-34_55
RADIATOR SHELL REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_57
REMOVAL-cont. - TM-5-3805-254-34_58
INSTALLATION - TM-5-3805-254-34_59
INSTALLATION-cont. - TM-5-3805-254-34_60
FOLLOW-ON TASKS - TM-5-3805-254-34_61
RADIATOR MAINTENANCE
REMOVAL-cont. - TM-5-3805-254-34_63
REMOVAL-cont. - TM-5-3805-254-34_64
REMOVAL-cont. - TM-5-3805-254-34_65
REMOVAL-cont. - TM-5-3805-254-34_66
REMOVAL-cont. - TM-5-3805-254-34_67
DISASSEMBLY - TM-5-3805-254-34_68
DISASSEMBLY-cont. - TM-5-3805-254-34_69
ASSEMBLY - TM-5-3805-254-34_70
ASSEMBLY-cont. - TM-5-3805-254-34_71
ASSEMBLY-cont. - TM-5-3805-254-34_72
ASSEMBLY-cont. - TM-5-3805-254-34_73
INSTALLATION - TM-5-3805-254-34_74
INSTALLATION-cont. - TM-5-3805-254-34_75
INSTALLATION-cont. - TM-5-3805-254-34_76
INSTALLATION-cont. - TM-5-3805-254-34_77
INSTALLATION-cont. - TM-5-3805-254-34_78
FOLLOW-ON TASKS - TM-5-3805-254-34_79
RADIATOR SHROUD REPLACEMENT
REPLACEMENT - TM-5-3805-254-34_81
RADIATOR FAN HUB REPAIR
CLEANING AND INSPECTION - TM-5-3805-254-34_83
ASSEMBLY - TM-5-3805-254-34_84
FOLLOW-ON TASKS - TM-5-3805-254-34_85
CHAPTER 5 ELECTRICAL SYSTEM MAINTENANCE
TEST AND DISASSEMBLY
TEST AND DISASSEMBLY-cont. - TM-5-3805-254-34_88
TEST AND DISASSEMBLY-cont. - TM-5-3805-254-34_89
TEST AND DISASSEMBLY-cont. - TM-5-3805-254-34_90
ASSEMBLY - TM-5-3805-254-34_91
ASSEMBLY-cont. - TM-5-3805-254-34_92
ASSEMBLY-cont. - TM-5-3805-254-34_93
BENCH CHECK
FOLLOW-ON TASKS - TM-5-3805-254-34_95
STARTER MOTOR TEST
TESTING-cont.
FOLLOW-ON TASKS - TM-5-3805-254-34_98
STARTER MOTOR REPAIR
DISASSEMBLY-cont. - TM-5-3805-254-34_100
DISASSEMBLY-cont. - TM-5-3805-254-34_101
DISASSEMBLY-cont. - TM-5-3805-254-34_102
DISASSEMBLY-cont. - TM-5-3805-254-34_103
DISASSEMBLY-cont. - TM-5-3805-254-34_104
DISASSEMBLY-cont. - TM-5-3805-254-34_105
DISASSEMBLY-cont. - TM-5-3805-254-34_106
CLEANING AND INSPECTION - TM-5-3805-254-34_107
ASSEMBLY - TM-5-3805-254-34_108
ASSEMBLY-cont. - TM-5-3805-254-34_109
ASSEMBLY-cont. - TM-5-3805-254-34_110
ASSEMBLY-cont. - TM-5-3805-254-34_111
ASSEMBLY-cont. - TM-5-3805-254-34_112
ASSEMBLY-cont. - TM-5-3805-254-34_113
ASSEMBLY-cont. - TM-5-3805-254-34_114
ASSEMBLY-cont. - TM-5-3805-254-34_115
FOLLOW-ON TASKS - TM-5-3805-254-34_116
ADJUSTMENT - TM-5-3805-254-34_117
ADJUSTMENT-cont. - TM-5-3805-254-34_118
ADJUSTMENT-cont. - TM-5-3805-254-34_119
STARTER MOTOR SOLENOID REPLACEMENT
INSTALLATION - TM-5-3805-254-34_121
FOLLOW-ON TASKS - TM-5-3805-254-34_122
ENGINE, TRANSMISSION, BODY, AND CHASSIS WIRING HARNESS REPLACEMENT
JACOBS EXHAUST BRAKE WIRING HARNESS REPLACEMENT
INSTALLATION - TM-5-3805-254-34_125
FOLLOW-ON TASKS - TM-5-3805-254-34_126
CHAPTER 6 TRANSMISSION AND AUXILIARY TRANSMISSION MAINTENANCE
AUXILIARY TRANSMISSION REPLACEMENT
REMOVAL - TM-5-3805-254-34_129
REMOVAL-cont. - TM-5-3805-254-34_130
INSTALLATION - TM-5-3805-254-34_131
FOLLOW-ON TASKS - TM-5-3805-254-34_132
ASSEMBLY - TM-5-3805-254-34_133
ASSEMBLY-cont. - TM-5-3805-254-34_134
ASSEMBLY-cont. - TM-5-3805-254-34_135
ASSEMBLY-cont. - TM-5-3805-254-34_136
ASSEMBLY-cont. - TM-5-3805-254-34_137
ASSEMBLY-cont. - TM-5-3805-254-34_138
ASSEMBLY-cont. - TM-5-3805-254-34_139
ASSEMBLY-cont. - TM-5-3805-254-34_140
ASSEMBLY-cont. - TM-5-3805-254-34_141
CLEANING AND INSPECTION - TM-5-3805-254-34_142
ASSEMBLY - TM-5-3805-254-34_143
ASSEMBLY-cont. - TM-5-3805-254-34_144
ASSEMBLY-cont. - TM-5-3805-254-34_145
ASSEMBLY-cont. - TM-5-3805-254-34_146
ASSEMBLY-cont. - TM-5-3805-254-34_147
ASSEMBLY-cont. - TM-5-3805-254-34_148
ASSEMBLY-cont. - TM-5-3805-254-34_149
ASSEMBLY-cont. - TM-5-3805-254-34_150
ASSEMBLY-cont. - TM-5-3805-254-34_151
ASSEMBLY-cont. - TM-5-3805-254-34_152
ASSEMBLY-cont. - TM-5-3805-254-34_153
AUXILIARY TRANSMISSION TOP COVER MAINTENANCE
DISASSEMBLY - TM-5-3805-254-34_155
ASSEMBLY - TM-5-3805-254-34_156
ASSEMBLY-cont. - TM-5-3805-254-34_157
INSTALLATION - TM-5-3805-254-34_158
AUXILIARY TRANSMISSION LINKAGE REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_160
REMOVAL-cont. - TM-5-3805-254-34_161
REMOVAL - TM-5-3805-254-34_162
REMOVAL-cont. - TM-5-3805-254-34_163
REMOVAL-cont. - TM-5-3805-254-34_164
TRANSMISSION COOLER HOSES AND FITTINGS REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_166
INSTALLATION - TM-5-3805-254-34_167
TORQUE CONVERTER COOLER MAINTENANCE
REMOVAL - TM-5-3805-254-34_169
REMOVAL-cont. - TM-5-3805-254-34_170
REMOVAL-cont. - TM-5-3805-254-34_171
CLEANING AND INSPECTION - TM-5-3805-254-34_172
INSTALLATION - TM-5-3805-254-34_173
INSTALLATION-cont. - TM-5-3805-254-34_174
INSTALLATION-cont. - TM-5-3805-254-34_175
INSTALLATION-cont. - TM-5-3805-254-34_176
TRANSMISSION MODULATOR VA
REMOVAL - TM-5-3805-254-34_178
REMOVAL-cont. - TM-5-3805-254-34_179
DISASSEMBLY - TM-5-3805-254-34_180
CLEANING AND INSPECTION - TM-5-3805-254-34_181
INSTALLATION - TM-5-3805-254-34_182
INSTALLATION-cont. - TM-5-3805-254-34_183
TRANSMISSION REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_185
REMOVAL-cont. - TM-5-3805-254-34_186
INSTALLATION - TM-5-3805-254-34_187
INSTALL AND REMOVE TRANSMISSION FROM OVERHAUL STAND
REMOVE
FLYWHEEL REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_191
REMOVAL-cont. - TM-5-3805-254-34_192
CLEANING AND INSPECTION - TM-5-3805-254-34_193
INSTALLATION - TM-5-3805-254-34_194
INSTALLATION-cont. - TM-5-3805-254-34_195
INSTALLATION-cont. - TM-5-3805-254-34_196
FOLLOW-ON TASKS - TM-5-3805-254-34_197
TORQUE CONVERTER REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_199
REMOVAL-cont. - TM-5-3805-254-34_200
REMOVAL-cont. - TM-5-3805-254-34_201
INSTALLATION - TM-5-3805-254-34_202
INSTALLATION-cont. - TM-5-3805-254-34_203
INSTALLATION-cont. - TM-5-3805-254-34_204
FOLLOW-ON TASKS - TM-5-3805-254-34_205
TRIMMER VALVE REPLACEMENT
INSTALLATION - TM-5-3805-254-34_207
LOW SHIFT VALVE REPLACEMENT
CONTROL VALVE REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_210
INSTALLATION - TM-5-3805-254-34_211
OIL PUMP, FRONT SUPPORT, AND CONVERTER HOUSING REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_213
REMOVAL-cont. - TM-5-3805-254-34_214
INSTALLATION - TM-5-3805-254-34_215
INSTALLATION-cont. - TM-5-3805-254-34_216
INSTALLATION-cont. - TM-5-3805-254-34_217
INSTALLATION-cont. - TM-5-3805-254-34_218
INSTALLATION-cont. - TM-5-3805-254-34_219
INPUT SHAFT AND FORWARD CLUTCH REPLACEMENT
INSTALLATION - TM-5-3805-254-34_221
FOURTH CLUTCH REPLACEMENT
THIRD CLUTCH REPLACEMENT
CLEANING AND INSPECTION - TM-5-3805-254-34_224
OUTPUT HOUSING REPLACEMENT
INSTALLATION - TM-5-3805-254-34_226
LOW PLANETARY CARRIER REPLACEMENT
LOW RING GEAR AND LOW CLUTCH REPLACEMENT
INSTALLATION - TM-5-3805-254-34_229
REMOVAL - TM-5-3805-254-34_230
FIRST CLUTCH AND RING GEAR REPLACEMENT
CLEANING AND INSPECTION - TM-5-3805-254-34_232
INSTALLATION - TM-5-3805-254-34_233
FOLLOW-ON TASKS - TM-5-3805-254-34_234
CENTER SUPPORT REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_236
INSTALLATION - TM-5-3805-254-34_237
GEAR UNIT REPLACEMENT
INSTALLATION - TM-5-3805-254-34_239
SECOND CLUTCH REPLACEMENT
CLEANING AND INSPECTION - TM-5-3805-254-34_241
INSTALLATION - TM-5-3805-254-34_242
TRANSMISSION HOUSING REPAIR
CLEANING AND INSPECTION - TM-5-3805-254-34_244
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_245
OIL PUMP REPAIR
CLEANING AND INSPECTION - TM-5-3805-254-34_247
FRONT SUPPORT REPAIR
DISASSEMBLY-cont. - TM-5-3805-254-34_249
CLEANING AND INSPECTION - TM-5-3805-254-34_250
ASSEMBLY - TM-5-3805-254-34_251
FOLLOW-ON TASKS - TM-5-3805-254-34_252
FORWARD CLUTCH REPAIR.
DISASSEMBLY - TM-5-3805-254-34_254
DISASSEMBLY-cont. - TM-5-3805-254-34_255
DISASSEMBLY-cont. - TM-5-3805-254-34_256
DISASSEMBLY-cont. - TM-5-3805-254-34_257
CLEANING AND INSPECTOR
ASSEMBLY - TM-5-3805-254-34_259
ASSEMBLY-cont. - TM-5-3805-254-34_260
ASSEMBLY-cont. - TM-5-3805-254-34_261
ASSEMBLY-cont. - TM-5-3805-254-34_262
ASSEMBLY-cont. - TM-5-3805-254-34_263
ASSEMBLY-cont. - TM-5-3805-254-34_264
ASSEMBLY-cont. - TM-5-3805-254-34_265
FOURTH CLUTCH REPAIR
DISASSEMBLY-cont. - TM-5-3805-254-34_267
CLEANING AND INSPECTION - TM-5-3805-254-34_268
ASSEMBLY - TM-5-3805-254-34_269
ASSEMBLY-cont. - TM-5-3805-254-34_270
ASSEMBLY-cont. - TM-5-3805-254-34_271
FOLLOW-ON TASKS - TM-5-3805-254-34_272
LOW TRIMMER VALVE REPAIR
ASSEMBLY - TM-5-3805-254-34_274
LOW SHIFT VALVE REPAIR
ASSEMBLY - TM-5-3805-254-34_276
DISASSEMBLY - TM-5-3805-254-34_277
DISASSEMBLY-cont. - TM-5-3805-254-34_278
DISASSEMBLY-cont. - TM-5-3805-254-34_279
DISASSEMBLY-cont. - TM-5-3805-254-34_280
DISASSEMBLY-cont. - TM-5-3805-254-34_281
DISASSEMBLY-cont. - TM-5-3805-254-34_282
DISASSEMBLY-cont. - TM-5-3805-254-34_283
DISASSEMBLY-cont. - TM-5-3805-254-34_284
CLEANING AND INSPECTION - TM-5-3805-254-34_285
Table 6-1. Spring Load-Length Requirements
Table 6-1. Spring Load-Length Requirements (Cont)
ASSEMBLY - TM-5-3805-254-34_288
ASSEMBLY-cont. - TM-5-3805-254-34_289
ASSEMBLY-cont. - TM-5-3805-254-34_290
ASSEMBLY-cont. - TM-5-3805-254-34_291
ASSEMBLY-cont. - TM-5-3805-254-34_292
ASSEMBLY-cont. - TM-5-3805-254-34_293
ASSEMBLY-cont. - TM-5-3805-254-34_294
ASSEMBLY-cont. - TM-5-3805-254-34_295
FOLLOW-ON TASKS - TM-5-3805-254-34_296
GOVERNOR ASSEMBLY REPLACEMENT
TRANSMISSION OUTPUT SHAFT OIL SEAL REPLACEMENT
OUTPUT HOUSING REPAIR
DISASSEMBLY - TM-5-3805-254-34_300
CLEANING AND INSPECTION - TM-5-3805-254-34_301
ASSEMBLY - TM-5-3805-254-34_302
ASSEMBLY-cont. - TM-5-3805-254-34_303
FOLLOW-ON TASKS - TM-5-3805-254-34_304
LOW PLANETARY CARRIER REPAIR
CLEANING AND INSPECTION - TM-5-3805-254-34_306
FOLLOW-ON TASKS - TM-5-3805-254-34_307
ADAPTER HOUSING REPAIR
CLEANING AND INSPECTION - TM-5-3805-254-34_309
ASSEMBLY - TM-5-3805-254-34_310
FOLLOW-ON TASKS - TM-5-3805-254-34_311
GEAR UNIT REPAIR
ASSEMBLY-cont. - TM-5-3805-254-34_313
ASSEMBLY-cont. - TM-5-3805-254-34_314
ASSEMBLY-cont. - TM-5-3805-254-34_315
ASSEMBLY-cont. - TM-5-3805-254-34_316
CLEANING AND INSPECTION - TM-5-3805-254-34_317
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_318
ASSEMBLY - TM-5-3805-254-34_319
ASSEMBLY-cont. - TM-5-3805-254-34_320
ASSEMBLY-cont. - TM-5-3805-254-34_321
ASSEMBLY-cont. - TM-5-3805-254-34_322
ASSEMBLY-cont. - TM-5-3805-254-34_323
ASSEMBLY-cont. - TM-5-3805-254-34_324
ASSEMBLY-cont. - TM-5-3805-254-34_325
ASSEMBLY-cont. - TM-5-3805-254-34_326
CENTER SUPPORT REPAIR
DISASSEMBLY-cont. - TM-5-3805-254-34_328
CLEANING AND INSPECTION - TM-5-3805-254-34_329
ASSEMBLY - TM-5-3805-254-34_330
ASSEMBLY-cont. - TM-5-3805-254-34_331
FOLLOW-ON TASKS - TM-5-3805-254-34_332
CHAPTER 7 PROPELLER SHAFT AND UNIVERSAL JOINT MAINTENANCE
REMOVAL - TM-5-3805-254-34_334
INSTALLATION - TM-5-3805-254-34_335
INSTALLATION-cont. - TM-5-3805-254-34_336
CHAPTER 8 AXLE MAINTENANCE
REMOVAL - TM-5-3805-254-34_338
FORWARD-REAR AND REAR-REAR AXLE SKID PLATE REPLACEMENT
FORWARD-REAR AXLE REPLACEMENT
REMOVAL - TM-5-3805-254-34_341
INSTALLATION - TM-5-3805-254-34_342
INSTALLATION-cont. - TM-5-3805-254-34_343
FOLLOW-ON TASKS - TM-5-3805-254-34_344
REAR-REAR AXLE REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_346
INSTALLATION - TM-5-3805-254-34_347
FOLLOW-ON TASKS - TM-5-3805-254-34_348
CHAPTER 9 DIFFERENTIAL MAINTENANCE
DIFFERENTIAL CARRIER REMOVAL - TM-5-3805-254-34_350
DIFFERENTIAL REMOVAL AND DISASSEMBLY
DIFFERENTIAL REMOVAL AND DISASSEMBLY-cont.
THRU SHAFT REMOVAL AND DISASSEMBLY
CROSS-SHAFT REMOVAL AND DISASSEMBLY - TM-5-3805-254-34_354
CROSS-SHAFT REMOVAL AND DISASSEMBLY-cont. - TM-5-3805-254-34_355
CROSS-SHAFT REMOVAL AND DISASSEMBLY-cont. - TM-5-3805-254-34_356
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_357
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_358
CROSS-SHAFT ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_359
CROSS-SHAFT ASSEMBLY AND INSTALLATION-cont. - TM-5-3805-254-34_360
CROSS-SHAFT ASSEMBLY AND INSTALLATION-cont. - TM-5-3805-254-34_361
CROSS-SHAFT ASSEMBLY AND INSTALLATION-cont. - TM-5-3805-254-34_362
THRU SHAFT ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_363
DIFFERENTIAL ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_364
DIFFERENTIAL ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_365
DIFFERENTIAL ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_366
DIFFERENTIAL CARRIER INSTALLATION - TM-5-3805-254-34_367
INTERAXLE DIFFERENTIAL MAINTENANCE
REMOVAL - TM-5-3805-254-34_369
INTERAXLE DIFFERENTIAL ASSEMBLY AND HOUSING DISASSEMBLY - TM-5-3805-254-34_370
INTERAXLE DIFFERENTIAL ASSEMBLY AND HOUSING DISASSEMBLY - TM-5-3805-254-34_371
GEAR SET PINION ASSEMBLY AND CASE DISASSEMBLY
CLEANING AND INSPECTION - TM-5-3805-254-34_373
GEAR SET PINION ASSEMBLY AND CASE ASSEMBLY
GEAR SET PINION ASSEMBLY AND CASE ASSEMBLY-cont.
INTERAXLE DIFFERENTIAL ASSEMBLY AND HOUSING ASSEMBLY
INTERAXLE DIFFERENTIAL ASSEMBLY AND HOUSING ASSEMBLY-cont.
INSTALLATION - TM-5-3805-254-34_378
INSTALLATION-cont. - TM-5-3805-254-34_379
FOLLOW-ON TASKS - TM-5-3805-254-34_380
POWER DIVIDER DIFFERENTIAL AIR SHIFT CHAMBER MAINTENANCE
DISASSEMBLY - TM-5-3805-254-34_382
ASSEMBLY - TM-5-3805-254-34_383
INSTALLATION - TM-5-3805-254-34_384
REAR AXLE POWER DIFFERENTIAL LOCK REPLACEMENT
CLEANING AND INSPECTION - TM-5-3805-254-34_386
REAR-REAR DIFFERENTIAL MAINTENANCE
DIFFERENTIAL CARRIER REMOVAL - TM-5-3805-254-34_388
DIFFERENTIAL REMOVAL AND DISASSEMBLY
DIFFERENTIAL REMOVAL AND DISASSEMBLY-cont.
REAR-REAR DIFFERENTIAL MAINTENANCE (Cont)
THRU SHAFT REMOVAL AND DISASSEMBLY-cont.
CROSS-SHAFT REMOVAL AND DISASSEMBLY - TM-5-3805-254-34_393
CROSS-SHAFT REMOVAL AND DISASSEMBLY-cont. - TM-5-3805-254-34_394
CROSS-SHAFT REMOVAL AND DISASSEMBLY-cont. - TM-5-3805-254-34_395
CROSS-SHAFT REMOVAL AND DISASSEMBLY-cont. - TM-5-3805-254-34_396
CROSS-SHAFT ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_397
CROSS-SHAFT ASSEMBLY AND INSTALLATION-cont. - TM-5-3805-254-34_398
CROSS-SHAFT ASSEMBLY AND INSTALLATION-cont. - TM-5-3805-254-34_399
CROSS-SHAFT ASSEMBLY AND INSTALLATION-cont. - TM-5-3805-254-34_400
THRU SHAFT ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_401
THRU SHAFT ASSEMBLY AND INSTALLATION - TM-5-3805-254-34_402
DIFFERENTIAL ASSEMBLY AND INSTALLSTION
DIFFERENTIAL ASSEMBLY AND INSTALLSTION-cont. - TM-5-3805-254-34_404
DIFFERENTIAL ASSEMBLY AND INSTALLSTION-cont. - TM-5-3805-254-34_405
DIFFERENTIAL ASSEMBLY AND INSTALLSTION-cont. - TM-5-3805-254-34_406
DIFFERENTIAL CARRIER INSTALLATION - TM-5-3805-254-34_407
FOLLOW-ON TASKS - TM-5-3805-254-34_408
CHAPTER 10 BRAKE SYSTEM MAINTENANCE
REMOVAL - TM-5-3805-254-34_410
DISASSEMBLY - TM-5-3805-254-34_411
ASSEMBLY - TM-5-3805-254-34_412
ASSEMBLY-cont. - TM-5-3805-254-34_413
INSTALLATION - TM-5-3805-254-34_414
AIR COMPRESSOR GOVERNOR REPLACEMENT
AIR COMPRESSOR REPAIR
DISASSEMBLY-cont. - TM-5-3805-254-34_417
DISASSEMBLY-cont. - TM-5-3805-254-34_418
DISASSEMBLY-cont. - TM-5-3805-254-34_419
DISASSEMBLY-cont. - TM-5-3805-254-34_420
DISASSEMBLY-cont. - TM-5-3805-254-34_421
DISASSEMBLY-cont. - TM-5-3805-254-34_422
CLEANING AND INSPECTION - TM-5-3805-254-34_423
ASSEMBLY-cont. - TM-5-3805-254-34_424
ASSEMBLY-cont. - TM-5-3805-254-34_425
ASSEMBLY-cont. - TM-5-3805-254-34_426
ASSEMBLY-cont. - TM-5-3805-254-34_427
ASSEMBLY-cont. - TM-5-3805-254-34_428
FOLLOW-ON TASKS - TM-5-3805-254-34_429
CHAPTER 11 WHEEL, TIRE, HUB, AND BRAKEDRUMS MAINTENANCE
CLEANING AND INSPECTION - TM-5-3805-254-34_431
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_432
REPAIR
CHAPTER 12 STEERING SYSTEM MAINTENANCE
REMOVAL - TM-5-3805-254-34_435
INSTALLATION - TM-5-3805-254-34_436
LEFT POWER STEERING GEAR REPAIR
DISASSEMBLY-cont. - TM-5-3805-254-34_438
DISASSEMBLY-cont. - TM-5-3805-254-34_439
DISASSEMBLY-cont. - TM-5-3805-254-34_440
DISASSEMBLY-cont. - TM-5-3805-254-34_441
CLEANING AND INSPECTION - TM-5-3805-254-34_442
CLEANING AND INSPECTION - TM-5-3805-254-34_443
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_444
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_445
CLEANING AND INSPECTION-cont. - TM-5-3805-254-34_446
FOLLOW-ON TASKS - TM-5-3805-254-34_447
RIGHT POWER STEERING GEAR
DISASSEMBLY-cont. - TM-5-3805-254-34_449
DISASSEMBLY-cont. - TM-5-3805-254-34_450
CLEANING AND INSPECTION - TM-5-3805-254-34_451
ASSEMBLY-cont. - TM-5-3805-254-34_452
ASSEMBLY-cont. - TM-5-3805-254-34_453
FOLLOW-ON TASKS - TM-5-3805-254-34_454
BLEED AND ADJUST STEERING SYSTEM
ADJUST-cont. - TM-5-3805-254-34_456
ADJUST-cont. - TM-5-3805-254-34_457
STEERING ARMS REPLACEMENT
INSTALLATION - TM-5-3805-254-34_459
INSTALLATION - TM-5-3805-254-34_460
STEERING COLUMN MAINTENANCE
REMOVAL-cont. - TM-5-3805-254-34_462
REMOVAL-cont. - TM-5-3805-254-34_463
REMOVAL-cont. - TM-5-3805-254-34_464
DISASSEMBLY - TM-5-3805-254-34_465
DISASSEMBLY - TM-5-3805-254-34_466
ASSEMBLY - TM-5-3805-254-34_467
ASSEMBLY-cont. - TM-5-3805-254-34_468
INSTALLATION - TM-5-3805-254-34_469
INSTALLATION-cont. - TM-5-3805-254-34_470
INSTALLATION-cont. - TM-5-3805-254-34_471
FOLLOW-ON TASKS - TM-5-3805-254-34_472
STEERING HYDRAULIC PUMP MAINTENANCE
DISASSEMBLY - TM-5-3805-254-34_474
DISASSEMBLY-cont. - TM-5-3805-254-34_475
DISASSEMBLY-cont. - TM-5-3805-254-34_476
CLEANING AND INSPECTION - TM-5-3805-254-34_477
ASSEMBLY-cont. - TM-5-3805-254-34_478
ASSEMBLY-cont. - TM-5-3805-254-34_479
ASSEMBLY-cont. - TM-5-3805-254-34_480
INSTALLATION - TM-5-3805-254-34_481
STEERING KNUCKLE MAINTENANCE
REMOVAL - TM-5-3805-254-34_483
REMOVAL-cont. - TM-5-3805-254-34_484
DISASSEMBLY - TM-5-3805-254-34_485
CLEANING AND INSPECTION - TM-5-3805-254-34_486
ASSEMBLY - TM-5-3805-254-34_487
INSTALLATION - TM-5-3805-254-34_488
INSTALLATION-cont. - TM-5-3805-254-34_489
FOLLOW-ON TASKS - TM-5-3805-254-34_490
STEERING WHEEL REPLACEMENT
ALINEMENT
ALINEMENT-cont.
TIE-ROD MAINTENANCE
REMOVAL-cont. - TM-5-3805-254-34_495
DISASSEMBLY - TM-5-3805-254-34_496
CLEANING AND INSPECTION - TM-5-3805-254-34_497
INSTALLATION - TM-5-3805-254-34_498
DRAG LINK MAINTENANCE
DISASSEMBLY - TM-5-3805-254-34_500
CLEANING AND INSPECTION - TM-5-3805-254-34_501
INSTALLATION - TM-5-3805-254-34_502
CHAPTER 13 SUSPENSION SYSTEM MAINTENANCE
REMOVAL - TM-5-3805-254-34_504
REMOVAL-cont. - TM-5-3805-254-34_505
CLEANING AND INSPECTION - TM-5-3805-254-34_506
INSTALLATION-cont. - TM-5-3805-254-34_507
FOLLOW-ON TASKS - TM-5-3805-254-34_508
FRONT SPRINGS REPLACEMENT
REMOVAL - TM-5-3805-254-34_510
CLEANING AND INSPECTION - TM-5-3805-254-34_511
INSTALLATION - TM-5-3805-254-34_512
INSTALLATION-cont. - TM-5-3805-254-34_513
INSTALLATION-cont. - TM-5-3805-254-34_514
REAR SPRINGS REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_516
REMOVAL-cont. - TM-5-3805-254-34_517
CLEANING AND INSPECTION - TM-5-3805-254-34_518
INSTALLATION-cont. - TM-5-3805-254-34_519
INSTALLATION-cont. - TM-5-3805-254-34_520
INSTALLATION-cont. - TM-5-3805-254-34_521
TORQUE ROD REPLACEMENT
REMOVAL - TM-5-3805-254-34_523
CLEANING AND INSPECTION - TM-5-3805-254-34_524
FOLLOW-ON TASKS - TM-5-3805-254-34_525
CHAPTER 14 FRAME MAINTENANCE
REMOVAL - TM-5-3805-254-34_527
BUMPER REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_529
INSTALLATION - TM-5-3805-254-34_530
REMOVAL - TM-5-3805-254-34_531
BODY SUBFRAME MAINTENANCE - TM-5-3805-254-34_532
BODY SUBFRAME MAINTENANCE - TM-5-3805-254-34_533
REMOVAL - TM-5-3805-254-34_534
INSTALLATION - TM-5-3805-254-34_535
ENGINE CROSSMEMBER AND BRACKETS REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_537
INSTALLATION - TM-5-3805-254-34_538
FRAME REINFORCEMENT REPLACEMENT
INSTALLATION - TM-5-3805-254-34_540
CAB CROSSMEMBER BRACKETS REPLACEMENT
REMOVAL - TM-5-3805-254-34_542
REMOVAL - TM-5-3805-254-34_543
INSTALLATION - TM-5-3805-254-34_544
REAR CROSSMEMBER AND GUSSETS REPLACEMENT
INSTALLATION-cont. - TM-5-3805-254-34_546
RADIATOR SUPPORT REPLACEMENT
INSTALLATION - TM-5-3805-254-34_548
CHAPTER 15 BODY AND ACCESSORIES MAINTENANCE
ENGINE COVER REPLACEMENT
ENGINE COVER REPLACEMENT-cont.
FLOORMATS REPLACEMENT
INSTALLATION - TM-5-3805-254-34_553
FOLLOW-ON TASKS - TM-5-3805-254-34_554
FLOORBOARDS AND INSERTS REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_556
REMOVAL-cont. - TM-5-3805-254-34_557
INSTALLATION - TM-5-3805-254-34_558
INSTALLATION-cont. - TM-5-3805-254-34_559
FOLLOW-ON TASKS - TM-5-3805-254-34_560
CAB ASSEMBLY MAINTENANCE
Equipment Conditions (Cont) - TM-5-3805-254-34_562
Equipment Conditions (Cont) - TM-5-3805-254-34_563
DISASSEMBLY - TM-5-3805-254-34_564
INSTALLATION - TM-5-3805-254-34_565
INSTALLATION-cont. - TM-5-3805-254-34_566
FOLLOW-ON TASKS - TM-5-3805-254-34_567
FOLLOW-ON TASKS-cont. - TM-5-3805-254-34_568
CAB REAR TRIM REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_570
INSTALLATION-cont. - TM-5-3805-254-34_571
COAT HOOK REPLACEMENT
REAR WINDOW MOLDING REPLACEMENT
CAB DOOR OPENING WEATHERSEAL REPLACEMENT
REMOVAL - TM-5-3805-254-34_575
DOOR CHECK REPLACEMENT-cont.
DOVETAIL REPLACEMENT
COWL VENTILATOR REPLACEMET
AIR INTAKE DUCT REPLACEMENT
CAB DOOR PANELS REPLACEMENT
UPPER PANEL INSTALLATION
LOWER PANEL REMOVAL
LOWER PANEL INSTALLATION
CAB DOOR HANDLES REPLACEMENT
INSIDE DOOR HANDLE REMOVAL
CAB DOOR GLASS AND WINDOW REGULATOR REPLACEMENT
CAB DOOR GLASS AND WINDOW REGULATOR REPLACEMENT (Cont)
INSTALLATION - TM-5-3805-254-34_588
INSTALLATION-cont. - TM-5-3805-254-34_589
CAB DOOR AND HINGE REPLACEMENT.
INSTALLATION - TM-5-3805-254-34_591
RIGHT DOOR VIEW GLASS REPLACEMENT
INSTALLATION - TM-5-3805-254-34_593
INSTALLATION-cont. - TM-5-3805-254-34_594
VENT WINDOW REPLACEMENT
INSTALLATION - TM-5-3805-254-34_596
SUNVISOR REPLACEMENT
INSTALLATION - TM-5-3805-254-34_598
REPLACEMENT - TM-5-3805-254-34_599
INSTRUMENT PANEL PAD REPLACEMENT
INSTALLATION - TM-5-3805-254-34_601
RIGHT INSTRUMENT PANEL REMOVAL
LEFT INSTRUMENT PANEL REMOVAL
LEFT INSTRUMENT PANEL INSTALLATION
RIGHT INSTRUMENT PANEL INSTALLATION
HEADLINING REPLACEMENT
INSTALLATION - TM-5-3805-254-34_607
FENDER MAINTENANCE.
DISASSEMBLY - TM-5-3805-254-34_609
CLEANING AND INSPECTION - TM-5-3805-254-34_610
ASSEMBLY - TM-5-3805-254-34_611
INSTALLATION - TM-5-3805-254-34_612
WINDSHIELD GLASS REPLACEMENT
INSTALLATION - TM-5-3805-254-34_614
FOLLOW-ON TASKS - TM-5-3805-254-34_615
CAB REAR GLASS REPLACEMENT
INSTALLATION - TM-5-3805-254-34_617
TAILGATE RELEASE LEVER AND LINKAGE REPLACEMENT
REMOVAL - TM-5-3805-254-34_619
REMOVAL-cont. - TM-5-3805-254-34_620
CLEANING AND INSPECTION - TM-5-3805-254-34_621
INSTALLATION-cont. - TM-5-3805-254-34_622
INSTALLATION-cont. - TM-5-3805-254-34_623
INSTALLATION-cont. - TM-5-3805-254-34_624
TAILGATE REPLACEMENT
INSTALLATION - TM-5-3805-254-34_626
INSTALLATION-cont. - TM-5-3805-254-34_627
DRIVERS SEAT AIR SPRING REPLACEMENT
DRIVERS SEAT SHOCK ABSORBER REPLACEMENT
DRIVERS SEAT REPAIR
DISASSEMBLY-cont. - TM-5-3805-254-34_631
DISASSEMBLY-cont. - TM-5-3805-254-34_632
DISASSEMBLY-cont. - TM-5-3805-254-34_633
DISASSEMBLY-cont. - TM-5-3805-254-34_634
CLEANING AND INSPECTION - TM-5-3805-254-34_635
ASSEMBLY-cont. - TM-5-3805-254-34_636
ASSEMBLY-cont. - TM-5-3805-254-34_637
ASSEMBLY-cont. - TM-5-3805-254-34_638
ASSEMBLY-cont. - TM-5-3805-254-34_639
FOLLOW-ON TASKS - TM-5-3805-254-34_640
HEATER FAN MOTOR REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_642
INSTALLATION - TM-5-3805-254-34_643
FOLLOW-ON TASKS - TM-5-3805-254-34_644
HEATER CORE AND BRACKET REPLACEMENT
REMOVAL - TM-5-3805-254-34_646
INSTALLATION - TM-5-3805-254-34_647
FOLLOW-ON TASKS - TM-5-3805-254-34_648
HEATER CONTROL AND CONTROL PANEL REPLACEMENT
INSTALLATION - TM-5-3805-254-34_650
INSTALLATION-cont. - TM-5-3805-254-34_651
HEATER BOX REPLACEMENT
INSTALLATION - TM-5-3805-254-34_653
DUMP BODY REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_655
REMOVAL-cont. - TM-5-3805-254-34_656
INSTALLATION - TM-5-3805-254-34_657
FOLLOW-ON TASKS - TM-5-3805-254-34_658
CHAPTER 16 POWER TAKE-OFF MAINTENANCE
REMOVAL - TM-5-3805-254-34_660
INSTALLATION - TM-5-3805-254-34_661
FOLLOW-ON TASKS - TM-5-3805-254-34_662
AIR AND VACUUM SHIFT MAINTENANCE
CLEANING AND INSPECTION - TM-5-3805-254-34_664
ASSEMBLY - TM-5-3805-254-34_665
POWER TAKE-OFF REPAIR
DISASSEMBLY - TM-5-3805-254-34_667
DISASSEMBLY-cont. - TM-5-3805-254-34_668
DISASSEMBLY-cont. - TM-5-3805-254-34_669
CLEANING AND INSPECTION - TM-5-3805-254-34_670
ASSEMBLY-cont. - TM-5-3805-254-34_671
ASSEMBLY-cont. - TM-5-3805-254-34_672
ASSEMBLY-cont. - TM-5-3805-254-34_673
POWER TAKE-OFF OUTPUT SHAFT REPLACEMENT
INSTALLATION - TM-5-3805-254-34_675
POWER TAKE-OFF CONTROL VALVE REPLACEMENT
INSTALLATION - TM-5-3805-254-34_677
CHAPTER 17 HYDRAULIC SYSTEM MAINTENANCE
REMOVAL - TM-5-3805-254-34_679
INSTALLATION - TM-5-3805-254-34_680
HYDRAULIC ROTARY PUMP MAINTENANCE
DISASSEMBLY - TM-5-3805-254-34_682
DISASSEMBLY-cont. - TM-5-3805-254-34_683
CLEANING AND INSPECTION - TM-5-3805-254-34_684
ASSEMBLY - TM-5-3805-254-34_685
ASSEMBLY-cont. - TM-5-3805-254-34_686
INSTALLATION - TM-5-3805-254-34_687
HYDRAULIC PUMP CONTROL VALVE MAINTENANCE
DISASSEMBLY - TM-5-3805-254-34_689
DISASSEMBLY-cont. - TM-5-3805-254-34_690
CLEANING AND INSPECTION - TM-5-3805-254-34_691
ASSEMBLY-cont. - TM-5-3805-254-34_692
INSTALLATION-cont. - TM-5-3805-254-34_693
HYDRAULIC OIL RESERVOIR REPLACEMENT
REMOVAL-cont. - TM-5-3805-254-34_695
CLEANING AND INSPECTION - TM-5-3805-254-34_696
APPENDIX A REFERENCES - TM-5-3805-254-34_697
TECHNICAL MANUALS
APPENDIX B EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3805-254-34_701
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3805-254-34_702
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (Cont) - TM-5-3805-254-34_703
APPENDIX C ILLUSTRATED LIST OF MANUFACTURED ITEMS
APPENDIX D TORQUE LIMITS - TM-5-3805-254-34_705
Table D-1. Torque Limits.

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