TM 5-3805-254-34
3-1.
ENGINE REPLACEMENT (Con’t).
9.
Remove overhead lifting device from lifting eye
(2).
NOTE
Perform steps 10 and 11 to remove
lifting eye.
10.
Remove four nuts (3) and lockwashers (4) from
four studs (1) at top of engine (5). Discard
lockwashers.
11.
Remove lifting eye (2) and install four new
lockwashers (4) and nuts (3). Torque nuts to 55-
60 lb.-ft. (75-81 N.• m).
FOLLOW-ON TASKS:
• Install floorboards and inserts (see paragraph 15-3).
• Install engine cover (see paragraph 15-1).
• Install power steering oil reservoir (see TM 5-3805-254-20).
• Connect air compressor governor to wet air reservoir line to air compressor governor (see TM 5-3805-254-20).
• Connect air compressor governor to air dryer air line to air compressor (see TM 5-3805-254-20).
• Connect air compressor to air dryer hose to air compressor (see TM 5-3805-254-20).
• Install water temperature gage line (see TM 5-3805-254-20).
• Connect exhaust pipe elbow to turbocharger (see TM 5-3805-254-20).
• Install radiator (see paragraph 4-4).
• Connect engine water temperature switch wires (see TM 5-3805-254-20).
• Connect heater core hoses from water pump and water manifold (see TM 5-3805-254-20).
• Install radiator bypass coolant line (see TM 5-3805-254-20).
• Install torque converter cooler (see paragraph 6-6).
• Install steering pump bypass hose and fittings (see TM 5-3805-254-20).
• Install engine compression brake throttle switch to fuel pump (see TM 5-3805-254-20).
• Connect oil pressure switch wire to fuel solenoid of fuel pump (see TM 5-3805-254-20).
• Install ground strap to left side of engine crankcase (see TM 5-3805-254-20).
• Connect tachometer drive cable to fuel pump (see TM 5-3805-254-20).
• Connect auxiliary oil filter hoses to left side of engine (see TM 5-3805-254-20).
• Connect accelerator control to fuel pump (see TM 5-3805-254-20).
• Connect glow plug wire to glow plug (see TM 5-3805-254-20).
• Connect preheater fuel hose to preheater nozzle (see TM 5-3805-254-20).
• Connect primer pump fuel hose to fuel pump (see TM 5-3805-254-20).
• Install primary fuel filter housing (see TM 5-3805-254-20).
• Install alcohol evaporator (see TM 5-3805-254-20).
• Install turbocharger crossover tube (see TM 5-2815-241-34&P).
• Install air cleaner housing (see TM 5-3805-254-20).
• Install turbocharger piping (see TM 5-3805-254-20).
• Install front bumper (see TM 5-3805-254-20).
• Install grille guard (see TM 5-3805-254-20).
• Install front fenders (see paragraph 15-24).
• Connect batteries (see TM 5-3805-254-20).
TA703650
3-7
