TM 5-3805-254-34
6-8. TRANSMISSION REPLACEMENT (Con’t).
(c)
Engine compression brake switch (see TM 5-3805-254-20)
(d)
Transmission oil temperature sender (see TM 5-3805-254-20)
(e)
Neutral safety switch (see TM 5-3805-254-20)
10.
Compare unserviceable transmission to new transmission and transfer all serviceable parts.
b.
INSTALLATION
WARNING
Transmission Is heavy. Ensure that transmission Is properly supported for Installation.
Failure to follow this warning may result in injury or death to personnel.
1.
Using transmission floor jack, position transmission (15) to engine flywheel housing (18) and install 12 bolts (13)
and washers (14). Torque bolts to 96-115 Ib.-ft. (130-156 N.m).
2.
Install rubber mount (7) to transmission rear mounting bracket (8).
3.
Install transmission rear mounting bracket (8) to crossmember (12) with washer (6), bolt (5), and nut (11).
4.
Connect transmission to transmission rear mounting bracket (8) with two new lockwashers (10) and bolts (9).
Remove transmission floor jack.
5.
While rotating engine to each of 12 positions, install 12 screws (17) to connect engine flexplate (19) to flywheel
(16). Torque screws to 96-115 lb.-ft. (130-156 N.m).
6.
Install housing cover (2) to right side of engine flywheel housing (18) with two new lockwashers (3) and screws
(4).
FOLLOW-ON TASKS:
Install frame tie tube (see paragraph 14-3).
Install exhaust pipe (see TM 5-3805-254-20).
Install transmission to auxiliary transmission propeller shaft (see paragraph 7-1).
Connect transmission shift cable (see TM 5-3805-254-20).
Install transmission oil filler tube and dipstick (see TM 5-3805-254-20).
Install transmission oil pressure gage and line fittings (see TM 5-3805-254-20).
Install transmission modulator valve (see paragraph 6-7).
Connect transmission wiring harness leads (see paragraph 5-6).
Connect transmission cooler hoses (see paragraph 6-5).
Install power take-off (see paragraph 16-1).
Install floorboards and inserts (see paragraph 15-3).
Fill with hydraulic fluid (see TM 5-3805-254-20).
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