TRUCK SERVICE MANUAL
ENGINE
INDEX
Air Cleaner Cleaning (Oil Bath Type) ................. 302
Gear Pump and Pulsation Damper .................... 312
Air Cleaner Element Cleaning ............................ 294
Generator Belts .................................................. 296
Air Cleaner Oil Level........................................... 292
Governors .......................................................... 312
Air Connections ................................................. 294
Grease Specifications ........................................ 306
Air Inlet Restriction at Air Cleaner.. .................... 294
Hose Checking................................................... 304
Air Piping ............................................................ 294
Hot Set ............................................................. 297
Air System .......................................................... 315
Idler Pulley.................................................300 & 303
Alternator Belts ................................................... 296
In Chassis Inspection. ........................................ 303
Alternator Brushes and Commutators ................ 296
Injectors ............................................................. 313
Aneroid ............................................................. 313
Injectors, Clean and Calibrate ........................... 301
Aneroid Change Oil, Check Bellows
Injector Plunger Adjustment ......................... 296-300
and Replace Breather .................................. 301
Leakage Check .................................................. 290
Aneroid-Replace Bellows and
Lubricating Oil Specifications ............................. 305
Calibrate....................................................... 302
Lubricating System............................................. 314
Artic Operations.................................................. 306
Maintenance Check Sheet ................................. 291
Belt Tension-Checking and Adjusting. ............... 295
Maintenance Intervals ........................................ 291
By-Pass Oil Filter Changing ............................... 293
Maintenance Record .......................................... 292
Cold Set ............................................................. 297
Maintenance Schedule....................................... 290
Cold-Starting Air Checking ................................. 304
Mounting Bolt and Nut Tightening...................... 304
Compression Stroke ........................................... 311
Oil Change Procedure........................................ 292
Coolant Check for DCA Concentration............... 295
Oil Filter Element Changing ............................... 293
Coolant Leaks .................................................... 290
Oil Level ............................................................. 292
Coolant Specifications ........................................ 307
Oil Pressure Recording ...................................... 294
Cooling System .................................................. 315
Operating Principles........................................... 311
Cooling System Cleaning ................................... 303
Power Stroke ..................................................... 311
Crankcase Breather Cleaning. ........................... 294
Pressure Flushing ............................................. 303
Crankshaft End Clearance ................................. 305
Preheater-Cold Starting ..................................... 304
Crosshead Adjustment ....................................... 299
Radiator Core Cleaning...................................... 303
Damage Check................................................... 292
Rebuild Units-Inspecting and
Daily Checks....................................................... 290
Installing....................................................... 302
Diesel Cycle........................................................ 311
Specifications and Torque ................................. 310
Drive Pulley ........................................................ 304
Shutterstat Checking.......................................... 304
Electric Connection Cleaning. ............................ 304
Starting Motor Brushes and
Engine Blow-By .................................................. 303
Commutator ................................................. 296
Engine Fuel Pressure, Speed and
Steam Clean Engine .......................................... 296
Aneroid Adjustment ............................................ 300
Storage for Engine Out of Service ..................... 290
Engine Mounting................................................. 304
Temperature Settings ........................................ 296
Engine Oil Changing........................................... 292
Thermatic Fan Checking. ................................... 304
Engine Oil Level, Check ..................................... 292
Thermostat and Seal Checking ......................... 304
Engine Specifications ......................................... 289
Throttle ............................................................. 312
Exhaust Back Pressure ...................................... 300
Throttle Linkage ................................................. 294
Exhaust Stroke ................................................... 311
Torque Specifications ........................................ 310
Fan Hub Inspection ............................................ 300
Trouble Shooting................................................ 308
Fan Pulley Mounting........................................... 304
Trouble Shooting Chart ...................................... 309
Fuel Filter Changing
Turbocharger ..................................................... 15
(Replaceable Element Type) .............................. 294
Turbocharger Compressor Wheel
Fuel Filter Element Changing ............................. 294
and Diffuser Cleaning .................................. 302
Fuel Oil Leaks. ................................................... 290
Valve Adjustment ......................................... 296-300
Fuel Oil Specifications ....................................... 306
Vibration Damper Alignment .............................. 300
Fuel Pressure .................................................... 300
Water Filter ........................................................ 294
Fuel Pump .......................................................... 312
Water Pump Belt Adjustment ............................. 295
Fuel Pump Calibration ........................................ 302
Fuel Pump Screen and Magnet.......................... 301
Fuel System........................................................ 311
316
TRUCK SERVICE MANUAL
ENGINE
