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CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION FOR M917 DUMP TRUCK BODY
GENERAL INFORMATION
CORROSION PREVENTION AND CONTROL (CPC)
NOMENCLATURE CROSS REFERENCE LIST
ARMY PETROLEUM, OIL, AND LUBRICANTS (POL)
EQUIPMENT DESCRIPTION AND DATA
HYDRAULIC RESERVOIR
Figure 1. Major Components of Dump Body.
EQUIPMENT DATA
Figure 2. Instructions and Data Plates.
THEORY OF OPERATION
HYDRAULIC SYSTEM
Figure 1. Simplified Functional Diagram of Dump Body Hydraulic System.
TABULATED DATA
TABULATED DATA - Continued
CHAPTER 2 OPERATOR INSTRUCTIONS FOR M917 DUMP TRUCK BODY
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
PREPARING TO LOAD DUMP TRUCK
Figure 3. Tailgate Top Latch.
Figure 5. Hydraulic Control Lever.
LOADING DUMP TRUCK
Figure 2. Tarpaulin Stowage Box Door Cover.
TRANSPORTING DUMP TRUCK
DUMPING DUMP TRUCK
Figure 2. Bottom Latch of Tailgate in Open Position.
Figure 3. Bottom Pin Jaws in Open Position.
Figure 4. Hydraulic Control Lever.
Figure 5. Safety Strut.
Figure 1. Mud Flaps Stowed During Dump Operation.
Figure 2. Tailgate Chain Adjustment.
Figure 4. T-Handle Control Lever.
Figure 5. Locking Jaws.
HAULING LONG MATERIALS
Figure 2. Lowering Tailgate for Hauling Long Material.
Figure 3. Tailgate Top Hinge Pins.
STOWING TARPAULIN
Figure 3. Storing Tarpaulin in Stowage Box.
OPERATION IN WINDY WEATHER
OPERATION IN COLD, RAINY, OR SNOWY WEATHER
CHAPTER 3 TROUBLESHOOTING MASTER INDEX FOR M917 DUMP TRUCK BODY
TROUBLESHOOTING MASTER INDEX
CHAPTER 4 TROUBLESHOOTING PROCEDURES FOR M917 DUMP TRUCK BODY
TROUBLESHOOTING PROCEDURES
ELECTRICAL SYSTEM
DUMP BODY
FIELD TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING PROCEDURES - Continued
TROUBLESHOOTING PROCEDURES - Continued
CHAPTER 5 MAINTENANCE INSTRUCTIONS FOR M917 DUMP TRUCK BODY
SERVICE UPON RECEIPT
INSTALLATION INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
PURPOSE OF PMCS TABLE
SPECIAL INSTRUCTIONS
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Figure 1. Cargo Body, Cab Protector, and Tailgate.
Figure 3. Clearance Lamps and Marker Lamps.
Figure 5. Jaws, Lock Mechanism, and Hinge Pins.
Figure 6. Adjustment Chains and Chain Guides.
Figure 8. Hydraulic Lines and Hoses.
Figure 10. Pilot Relief Valve.
Figure 13. Control Valve.
Figure 15. Hydraulic Filter and Service Indication Gauge.
Figure 16. Hydraulic Reservoir, Connectors, and Breather Cap.
Figure 18. Hydraulic Control Valve.
Figure 20. Tarpaulin Cover.
FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
CORROSION PREVENTION AND CONTROL (CPC)
SPECIAL INSTRUCTIONS
FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Figure 1. Side Marker Lights and Rear Marker Lights.
Figure 3. Reservoir Breather Cap.
Figure 5. Hydraulic Lines, Fittings, and Hoses.
Figure 7. Dump Body.
Figure 8. Wiring and Connectors.
Figure 9. Tarpaulin Cover, Tie Straps, and Eyelets.
Figure 10. Subframe and Hinge Support Brackets.
UPPER REAR MARKER LAMP ASSEMBLY REPLACEMENT
Figure 1. Upper Rear Marker Lamp Assembly Removal and Installation.
SIDE MARKER LAMP ASSEMBLY REPLACEMENT
Figure 1. Side Marker Lamp Assembly Removal and Installation.
LOWER REAR MARKER LAMP ASSEMBLY REPLACEMENT
Figure 1. Lower Rear Marker Lamp Assembly Removal and Installation.
REFLECTOR REPLACEMENT
Figure 1. Reflector Light Removal and Installation.
WIRING HARNESS AND CONNECTORS REPLACEMENT
WIRING HARNESS AND CONNECTORS REPLACEMENT - Continued
Figure 1. Wiring Harness and Connectors Removal and Installation.
MUD FLAP, PLATE, AND REINFORCEMENTS REPLACEMENT
MUD FLAP, PLATE, AND REINFORCEMENTS REPLACEMENT - Continued
Figure 1. Mud Flap Removal and Installation.
DUMP BED REPLACEMENT
DUMP BED REPLACEMENT - Continued
Figure 5. Dump Body Bed Removal and Installation.
SUBFRAME REPLACEMENT
SUBFRAME REPLACEMENT - Continued
Figure 1. Subframe Removal and Installation.
DUMP BED TAILGATE REPLACEMENT
DUMP BED TAILGATE REPLACEMENT - Continued
Figure 1. Dump Bed Tailgate Removal and Installation.
TARPAULIN TUBE, DOOR, HINGE, AND SPRING FASTENER REPLACEMENT
TARPAULIN TUBE, DOOR, HINGE, AND SPRING FASTENER REPLACEMENT - Continued
Figure 1. Tarpaulin Tube, Door, Hinge, and Spring Fastener Removal.
TARPAULIN TUBE, DOOR, HINGE, AND SPRING FASTENER REPLACEMENT - Continued
Figure 2. Tarpaulin Tube, Door, Hinge, and Spring Fastener Installation.
TESTING HYDRAULIC PUMP, CONTROL VALVE, AND PILOT RELIEF VALVE
Figure 1. Test Hydraulic Pump.
Figure 2. Control Valve Test Gauge Setup.
Figure 3. Pilot Valve Adjustment.
HYDRAULIC PUMP REPLACEMENT
HYDRAULIC PUMP REPLACEMENT - Continued
Figure 1. Hydraulic Pump Removal and Installation.
HYDRAULIC PUMP REPAIR
HYDRAULIC PUMP REPAIR - Continued
Figure 1. Hydraulic Pump Disassembly.
HYDRAULIC PUMP REPAIR - Continued
Figure 2. Hydraulic Pump Assembly.
HYDRAULIC CONTROL VALVE REPLACEMENT
HYDRAULIC CONTROL VALVE REPLACEMENT - Continued
Figure 2. Hydraulic Control Valve Removal and Installation.
HYDRAULIC CONTROL VALVE REPAIR
HYDRAULIC CONTROL VALVE REPAIR - Continued
Figure 1. Control Valve Disassembly.
HYDRAULIC CONTROL VALVE REPAIR - Continued
Figure 2. Control Valve Assembly.
PILOT RELIEF VALVE REPLACEMENT
PILOT RELIEF VALVE REPLACEMENT - Continued
Figure 1. Pilot Relief Valve Hoses and Fittings Removal and Installation.
PILOT RELIEF VALVE MAINTENANCE
Figure 1. Pilot Relief Valve Disassembly and Assembly.
CONTROL LEVER ASSEMBLY AND CABLE REPLACEMENT
CONTROL LEVER ASSEMBLY AND CABLE REPLACEMENT - Continued
Figure 1. Control Lever Assembly and Control Cable Removal.
CONTROL LEVER ASSEMBLY AND CABLE REPLACEMENT - Continued
Figure 2. Control Lever Assembly and Control Cable Installation.
HYDRAULIC LINES, FITTINGS, AND HOSES REPLACEMENT
HYDRAULIC LINES, FITTINGS, AND HOSES REPLACEMENT - Continued
Figure 1. Type I and Type II Hydraulic Lines, Fittings, and Hoses Removal and Installation.
HYDRAULIC LINES AND FITTINGS REPAIR
HYDRAULIC LINES AND FITTINGS REPAIR - Continued
Figure 1. Hydraulic Hose Disassembly and Assembly.
FILTER SERVICE INDICATION GAUGE, RELIEF VALVE, AND FILTER ELEMENT SERVICE
FILTER SERVICE INDICATION GAUGE, RELIEF VALVE, AND FILTER ELEMENT SERVICE - Continued
Figure 1. Filter Service Indication Gauge, Relief Valve, and Filter Element Removal.
FILTER SERVICE INDICATION GAUGE, RELIEF VALVE, AND FILTER ELEMENT SERVICE - Continued
Figure 2. Filter Service Indication Gauge, Relief Valve, and Filter Element Installation.
FILTER ASSEMBLY REPLACEMENT
Figure 1. Filter Assembly Removal and Installation.
HOIST CYLINDER AUTOMATIC BLEEDER VALVE REPLACEMENT
HOIST CYLINDER AUTOMATIC BLEEDER VALVE REPLACEMENT - Continued
Figure 1. Hoist Cylinder Automatic Bleeder Valve Removal and Installation.
HOIST CYLINDER REPLACEMENT
HOIST CYLINDER REPLACEMENT - Continued
Figure 1. Access Covers and Hoist Cylinder Pin Removal.
HOIST CYLINDER REPLACEMENT - Continued
Figure 6. Access Covers and Hoist Cylinder Pin Installation.
HYDRAULIC/TELESCOPIC PACKING NUT ADJUSTMENT
HYDRAULIC/TELESCOPIC PACKING NUT ADJUSTMENT - Continued
Figure 2. Packing Nut Adjustment.
HYDRAULIC RESERVOIR REPLACEMENT
HYDRAULIC RESERVOIR REPLACEMENT - Continued
Figure 2. Hydraulic Reservoir Removal and Installation.
DUMP BODY REPAIR
LUBRICATION INSTRUCTIONS FOR M917 DUMP TRUCK BODY
LUBRICATION INSTRUCTIONS FOR M917 DUMP TRUCK BODY - Continued
LUBRICATION INSTRUCTIONS FOR M917 DUMP TRUCK BODY - Continued
Figure 1. Locator View.
Figure 3. Cylinder Bottom Pin Eye.
Figure 6. Tailgate Control Linkage.
Figure 8. Tailgate Bottom Latch.
Figure 10. Safety Strut Hinges.
ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure 1. Hose Assemblies.
Figure 2. Hose Couplings.
Figure 3. Electrical Wires Fabricated from Fruehauf Stk 14372.
Table 5. Bulk Items.
TORQUE LIMITS
Figure 3. Measuring Screw.
Table 1. Torque Limits for Dry Fasteners.
Table 2. Torque Limits for Wet Fasteners.
Table 3. Torque Limits for Dry Metric Fasteners.
Table 4. Torque Limits for Wet Metric Fasteners.
Figure 4. Measurement of Torque Wrench.
CHAPTER 6 REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) FOR M917 DUMP TRUCK BODY
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION
Source Code.
Maintenance Code.
Recoverability Code.
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
SPECIAL INFORMATION
LAMPS
Figure 1. Lamps.
Figure 1. Lamps. - Continued
WIRING HARNESS
Figure 2. Wiring Harness.
Figure 2. Wiring Harness. - Continued
Figure 3. Dump Body (Sheet 1 of 2).
Figure 3. Dump Body (Sheet 2 of 2).
Figure 3. Dump Body - Continued
Figure 3. Dump Body - Continued
TARPAULIN COVER
Figure 4. Tarpaulin Cover.
Figure 4. Tarpaulin Cover. - Continued
MUD FLAP AND TARPAULIN STORAGE
Figure 5. Mud Flap and Tarpaulin Storage.
Figure 5. Mud Flap and Tarpaulin Storage. - Continued
Figure 5. Mud Flap and Tarpaulin Storage. - Continued
REFLECTORS
Figure 6. Reflectors.
Figure 6. Reflectors. - Continued
DECALS
Figure 7. Decals.
Figure 7. Decals. - Continued
HYDRAULIC PUMP
Figure 8. Hydraulic Pump.
Figure 8. Hydraulic Pump. - Continued
Figure 8. Hydraulic Pump. - Continued
HYDRAULIC CONTROL VALVE
Figure 9. Hydraulic Control Valve.
Figure 9. Hydraulic Control Valve. - Continued
Figure 9. Hydraulic Control Valve. - Continued
Figure 9. Hydraulic Control Valve. - Continued
PILOT VALVE
Figure 10. Pilot Valve.
Figure 10. Pilot Valve. - Continued
CONTROL ASSEMBLY
Figure 11. Control Assembly.
Figure 11. Control Assembly. - Continued
Figure 12. Hydraulic Lines and Fittings (Sheet 1 of 2).
Figure 12. Hydraulic Lines and Fittings (Sheet 2 of 2).
Figure 12. Hydraulic Lines and Fittings - Continued
Figure 12. Hydraulic Lines and Fittings - Continued
Figure 12. Hydraulic Lines and Fittings - Continued
HYDRAULIC OIL FILTER
Figure 13. Hydraulic Oil Filter.
Figure 13. Hydraulic Oil Filter. - Continued
Figure 13. Hydraulic Oil Filter. - Continued
TELESCOPIC CYLINDER
Figure 14. Telescopic Cylinder (Sheet 1 of 3).
Figure 14. Telescopic Cylinder (Sheet 2 of 3).
Figure 14. Telescopic Cylinder (Sheet 3 of 3).
Figure 14. Telescopic Cylinder - Continued
Figure 14. Telescopic Cylinder - Continued
HYDRAULIC RESERVOIR
Figure 15. Hydraulic Reservoir.
Figure 15. Hydraulic Reservoir. - Continued
KITS
Figure KITS.
Figure KITS. - Continued
Figure KITS. - Continued
BULK
Figure BULK.
Figure BULK. - Continued
NATIONAL STOCK NUMBER INDEX
NATIONAL STOCK NUMBER INDEX - Continued
NATIONAL STOCK NUMBER INDEX - Continued
PART NUMBER INDEX
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
PART NUMBER INDEX - Continued
CHAPTER 7 SUPPORTING INFORMATION FOR M917 DUMP TRUCK BODY
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
Maintenance Functions
Explanation of Columns in the MAC
Explanation of Columns in the Tools and Test Equipment Requirements
MAINTENANCE ALLOCATION CHART (MAC)
Table 1. Maintenance Allocation Chart
Table 2. Tools and Test Equipment.
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Integral Components of End Item.
ADDITIONAL AUTHORIZATION LIST (AAL)
EXPENDABLE AND DURABLE ITEMS LIST


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